Corrugated board on the production line at National Paper IndustryCorrugated board on the production line at National Paper Industry

Turning Paper Reels Into Finished Packaging

About National Paper Industry

National Paper Industry (NPI) is a UAE manufacturer of corrugated packaging, producing corrugated board and finished cartons for industrial and commercial customers from its integrated facility in Ajman. Acquired by the M.A.H.Y. Khoory Group in 2019, NPI is built around a clear principle: packaging should be engineered for the product it protects and the journey it has to make.

Every carton begins as reels of containerboard: liner for the flat faces and fluting for the corrugated layer between them, combined in recycled and virgin grades as each specification requires. On the corrugator, these reels are formed into 3-ply and 5-ply board, which is then printed, die-cut and stitched into the finished packaging customers order.

From its Ajman base, NPI supplies FMCG, food and beverage, industrial, agricultural and general manufacturing customers across the UAE, as well as e-commerce, logistics and export businesses, combining high-volume production with the technical capability to deliver customer-specific packaging at scale.

Aerial view of the National Paper Industry plant in AjmanAerial view of a M.A.H.Y. Khoory Group paper and packaging plant
48,000
Tonnes
Corrugated packaging production capacity a year
118,000
Sq ft
Integrated manufacturing facility in Ajman
206
People
Employed at the Ajman plant
5
Flute profiles
B, C, E, BC and EB, in 3-ply and 5-ply board
6-colour
Flexographic printing for branded cartons
11
Industries supplied
From FMCG and food to e-commerce and export

An Integrated Group Ecosystem

Behind NPI's production is an integrated M.A.H.Y. Khoory Group ecosystem. Each stage of the journey is supported by a dedicated Group company or division.

Recovered

Recovered paper is collected from homes, businesses and industry across the UAE by the Group's Recyclable Waste Management Division and by Green Arabia, the Group's integrated waste management solutions provider. Greenland Transport, the Group's own fleet, delivers it to the mills.

Recyclable Waste Management DivisionGreen Arabia
Manufactured

Union Paper Mills, the UAE's first recycled paper mill, manufactures that recovered paper into recycled containerboard. It supplies NPI with fluting and liner and works with its team on paper performance.

Union Paper Mills
Converted

The product development team first selects the paper combination and grammage for the strength each carton requires. Fluting is then formed and bonded between liners to produce 3-ply or 5-ply board, which is cut to size and creased along its fold lines. The customer's artwork is applied by flexographic printing, and cartons that need special shapes are die-cut to profile.

Finally, the cartons are glued or stitched and finished, ready for packing, and pass a final inspection before they are delivered to the customer.

National Paper Industry
Returned

Finished packaging carries customers' products to market across the UAE. Union Corrugated Packaging Industries, the Group's new corrugated packaging plant in Abu Dhabi, will extend this capacity from 2027. Once the packaging has served its purpose, it is recovered and returned to the mills.

Customers across the UAE
Union Corrugated Packaging Industries

Together, these capabilities create a practical circular model: paper is recovered locally, manufactured into containerboard and converted into packaging in the UAE, then recovered again once it has done its job.

Recovered in the UAE. Packaged in the UAE. Returned to industry.

Environmental Responsibility In Practice

This approach supports the UAE's ambition to build a more competitive, resource-efficient and sustainable industrial economy. By converting containerboard manufactured in the UAE into packaging for UAE industry, and by investing in cleaner energy and local engineering capability, NPI contributes to local value creation and decarbonisation, in line with the Make it in the Emirates agenda.

Energy

Around 240 kW of rooftop solar

A rooftop solar power system commissioned at the Ajman facility in 2026 contributes to the plant's electricity requirements and reduces its dependence on grid electricity. Its generation is monitored continuously.

Fuel

CNG commissioned in May 2026

A CNG dual-fuel burner allows the plant's steam to be generated with a cleaner fuel, reducing reliance on conventional fuel and the associated emissions.

Material

Narrow reels returned to production

Narrow-width paper reels cannot normally run on a standard corrugator, so they tend to sit in stock. NPI's team developed a method of joining them to standard-width reels on its BHS corrugator, putting this paper to productive use without investing in a dedicated narrow-width corrugator.

Local Value

Engineering kept in the UAE

Critical components for production equipment are fabricated locally, and engineering, maintenance and operational services are increasingly sourced from UAE-based suppliers. This reduces dependence on imported spare parts and shortens maintenance response times.

Corrugated Board & Finished Cartons

At NPI, containerboard is converted into single-wall and double-wall corrugated board and finished cartons, supplied plain or printed and produced to each customer's dimensions and performance requirements.

Single-wall corrugated board

Single-Wall Board

3-ply, B, C and E flutes

One layer of fluting between two liners, for general packaging. C-flute provides cushioning and stacking strength, while the finer E-flute offers a smoother surface for printing.

Double-wall corrugated board

Double-Wall Board

5-ply, BC and EB flutes

Two layers of fluting for higher strength, used where cartons must carry heavy products, stack high or withstand export handling.

Regular slotted carton

Regular Slotted Cartons

Standard shipping and transport cartons

The most widely used carton format, produced to the dimensions and board specification each product requires.

Die-cut carton with a carry handle

Customised & Die-Cut Cartons

Customer-specific dimensions and shapes

Cartons produced to customer-specific sizes, shapes and strength requirements, including die-cut packaging for special applications.

The Technology Behind Every Carton

NPI's production lines are equipped to convert containerboard into board and cartons of consistent strength, dimension and print quality.

Checking paper grammage for a carton order

Paper Specification

NPI's product development department specifies the paper combination and grammage for every order. This matches the strength of the board to what the carton has to carry, without over-specifying the paper.

Corrugator forming fluting and bonding it to liner

Corrugating

Board is produced on a single corrugator line from BHS of Germany. The single facer forms the fluting and bonds it to the first liner; the double facer adds the outer liner, or a second fluted layer for 5-ply board.

Slitter-scorer cutting corrugated board to width

Slitting and Scoring

The corrugator's slitter-scorer cuts the board to width and creates its fold lines in one pass, so that carton blanks fold accurately on the customer's packing line.

Checking a printed carton beside a flexographic press

Flexographic Printing

Five printing machines, including a six-colour Bobst flexographic printer and Emba and TCY equipment, print brand artwork and handling information directly onto the board. NPI's design department reviews each customer's artwork and prepares the printing plates.

Die-cut carton blanks leaving the cutting line

Die-Cutting

Two die-cutting lines, a Bobst PR 160 and a Bobst Göreak, produce cartons in shapes a slotted carton cannot achieve, for customised packaging and special applications. Dies are prepared by NPI's sample-making department.

Stitching a carton joint on a finishing line

Stitching and Finishing

Two Isun and three manual stitching lines close the carton's manufacturer's joint, completing cartons that are delivered flat and ready for packing.

In-house engineer maintaining a corrugator

Engineering and Maintenance

An in-house mechanical and electrical team carries out preventive maintenance, troubleshooting and equipment improvement, keeping the lines running to schedule and responding quickly when a fault occurs.

"National Paper Industry is a reliable, modern and capable corrugated packaging manufacturer. What we bring to every customer is high-quality cartons and packaging solutions engineered to their exact requirements."

Quality Assured At Every Stage

Every order is reviewed before it is quoted and inspected before it is dispatched, with paper, board and finished cartons tested in NPI's own laboratory.

Technical Review Before Quotation

Each enquiry is reviewed by the product development, quality, sample-making and design teams, covering paper combination and grammage, sample analysis, die requirements and artwork. The quotation reflects a specification the plant has already confirmed it can produce.

In-House Laboratory Testing

The quality laboratory tests raw materials, board and finished cartons for edge crush (ECT), box compression (BCT), ring crush (RCT), grammage and moisture. These values show how much weight a carton can bear and how high it can be stacked.

Control Over Raw Material

Paper is sourced from approved suppliers and mills and verified before it reaches the corrugator. Consistent cartons begin with consistent paper.

Online and Final Inspection

Board and cartons are inspected during production and again before dispatch, so that deviations are corrected on the line rather than discovered by the customer.

Samples Before Production

Samples can be produced for customers to trial before committing to volume, allowing the fit, strength and print of a new carton to be confirmed in advance.

Continual Improvement

Corrective and preventive actions, risk assessment and employee health, safety and environmental training are managed by a dedicated QA and HSE department.

Reviewing a carton sample and drawings before quotationTesting a carton in the quality laboratoryChecking paper reels before they reach the corrugatorInspecting a finished carton before dispatchCutting a sample carton before productionQuality and safety briefing on the production floor

Standards And Certifications

ISO 9001:2015

Quality management for the manufacture and conversion of corrugated paperboard and cartons

ISO 14001:2015

Environmental management across corrugated board and carton manufacturing

ISO 45001:2018

Occupational health and safety management across manufacturing and conversion operations

The Complete Company Overview

Download the National Paper Industry brochure for full details of the business, from products and manufacturing capabilities to certifications and contacts.

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National Paper Industry

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